制导火箭弹制导控制系统精益设计方法

制导火箭弹在陆军未来战争中正发挥越来越重要的作用，制导控制系统设计是制导火箭弹研制的核心和难题。提出了一种适用于制导火箭弹制导控制系统的精益设计方法，将设计过程分为数据处理环节、自动驾驶仪设计环节、制导律设计环节和六自由度仿真分析环节4个部分，并将标准化和基于模型的思想体现在精益化设计软件中，从而给出了一条可以又快又好地完成系统设计的技术途径。     

扩展企业合作产品定义过程的工作流互操作技术

利用面向对象方法和工作流技术对合作产品定义过程中的分布式工作流管理技术进行研究。建立了合作产品定义过程的动态规划模型和面向对象工作流模型及实现互操作的方法。     

A cost driven predictive maintenance policy for structural airframe maintenance

Airframe maintenance is traditionally performed at scheduled maintenance stops.The decision to repair a fuselage panel is based on a fixed crack size threshold,which allows to ensure the aircraft safety until the next scheduled maintenance stop.With progress in sensor technology and data processing techniques,structural health monitoring (SHM) systems are increasingly being considered in the aviation industry.SHM systems track the aircraft health state continuously,lead ing to the possibility of planning maintenance based on an actual state of aircraft rather than on a fixed schedule.This paper builds upon a model-based prognostics framework that the authors developed in their previous work,which couples the Extended Kalman filter (EKF) with a first order perturbation (FOP) method.By using the information given by this prognostics method,a novel cost driven predictive maintenance (CDPM) policy is proposed,which ensures the aircraft safety while minimizing the maintenance cost.The proposed policy is formally derived based on the trade-off between probabilities of occurrence of scheduled and unscheduled maintenance.A numerical case study simulating the maintenance process of an entire fleet of aircrafts is imple mented.Under the condition of assuring the same safety level,the CDPM is compared in terms of cost with two other maintenance policies:scheduled maintenance and threshold based SHM maintenance.The comparison results show CDPM could lead to significant cost savings.     

Multi-level virtual prototyping of electromechanical actuation system for more electric aircraft

Electromechanical actuators (EMAs) are becoming increasingly attractive in the field of more electric aircraft because of their outstanding benefits, which include reduced fuel burn and maintenance cost, enhanced system flexibility, and improved management of fault detection and isolation. However, electromechanical actuation raises specific issues when being used for safety-critical aerospace applications like flight controls: huge reflected inertia to load, jamming-type failure, and increase of backlash with service due to wear and local dissipation of heat losses for thermal balance. This study proposes an incremental approach for virtual prototyping of EMAs. It is driven by a model-based system engineering process in order to enable simulation-aided design. Best practices supported by Bond graph formalism are suggested to develop a model’s structure efficiently and to make the model ready for use (or extension) by addressing the above mentioned issues. Physical effects are progressively introduced, and the realism of lumped-parameter models is increased step-by-step. In particular, multi-level component models are architected to ensure continuity between engineering activities. The models are implemented in the AMESim simulation environment, and simulation responses are given to illustrate how they can be used for preliminary sizing, control design, thermal balance verification, and faults to failure analysis. The proposed best practices intend to provide engineers with fast, reusable, and efficient means to assess performance virtually and enhance maturity, performance, and robustness.     

基于MBD的飞机装配工装协同变更方法

装配工装在飞机产品生产过程中处于飞机设计的下游,受到飞机装配件设计及其装配工艺的影响以及飞机生产准备周期限制,时间紧迫,任务繁重。传统的飞机装配工装以文本、二维图形式表达为主,信息是静态的,缺乏唯一的数据源易导致飞机-装配工装协同变更管理效率低、准确性差,针对以上问题提出一种飞机-装配工装协同变更方法:利用基于模型的定义(Model based definition,MBD),建立了飞机和装配工装MBD模型关系架构,并结合相关的变更传播计算方法实现了飞机设计结构变更对装配工装变更影响的主动、自动化预测和分析。通过一套飞机壁板开口加强框的装配工装变更设计实例验证了该方法的可行性。     

大飞机数字化装配关键技术及其应用

为满足大型飞机的数字化研制需求,对大型飞机数字化装配的主要关键技术进行了研究.对面向MBD的装配工艺仿真与数字化协调、装配仿真优化与在线装配仿真、三维装配工艺数据可视化、板件数字化自动钻铆的配套技术等大飞机数字化装配技术及其工程应用进行了重点分析,提出了各关键技术的解决方案.     

波音公司的飞机无纸设计技术

美国波音飞机制造公司利用无纸设计技术研制B－777双发宽体客机的成功，开创了飞机设计的新纪元。本文对Boeing公司无纸设计技术的应用情况作了介绍，并对我国航空工业开展无纸设计提出了建议。     

基于Web协同的复杂机械产品工艺数字化定义

工艺数字化定义是工艺管理和产品定义的主要任务之一.为规范工艺数字化内容和方法,在计算机辅助工艺工程研究基础上,确立了工艺数字化定义的范围、详细内容及其定义方法.针对工程应用状况,提出了基于Web的协同工作模式,完善了广义工程数据集概念,结合国内航空企业厂所分家现状论述了基于此概念的并行协同工作过程.工艺数字化定义是数字化设计向数字化制造转化的前提和依据,是企业数字化工程中降低成本、消除浪费、提高企业竞争力的有效手段.此研究内容将推动传统企业制造模式向数字化制造模式的转变.     

复合材料构件设计、分析、制造一体化

给出了复合材料构件一体化研制环境基本要素和一体化研制流程,并对几项关键技术进行了探讨。复合材料构件数字化定义包括几何建模和材料结构建模,总结了建模过程和数据的组成。根据当前复合材料构件分析无法基于最终真实纤维路径进行的现状,总结了接口数据的内容和组织,探讨了通过纤维路径数据到有限元网格的自动映射实现材料铺放数据的自动传递。研究了设计到自动下料系统和激光投影系统的接口数据和集成方式。     

基于MBD的三维工艺研究与实现

围绕基于MBD条件下对三维工艺进行了重点的研究,并根据实际现有产品的条件下,提出了基于MBD三维工艺的实施解决方案.通过对三维工艺的实现,提升了航空制造企业的现代化制造水平.